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CCI Factory Vietnam: Electrical Components Plant Installs 12 Vulcan Units, Eliminates Chemical Scale Inhibitors, Extends Chiller Cleaning

CCI Vietnam, a global electrical components manufacturer, installed 12 Vulcan units across their factory. Results: eliminated scale inhibitor chemicals, extended chiller cleaning from 3 to 8+ months.

About CCI Vietnam

CCI Vietnam Co., Ltd, located in Nui Thanh, Quang Nam, Vietnam, is a global multinational company that produces electrical components.

The Challenge

  • Chiller required cleaning every 3 months due to limescale buildup

  • Scale accumulation at cooling tower and condenser tubes

  • Reliance on scale inhibitor chemicals

CCI VIETNAM chiller hard water softener s150

12 Vulcan Units Across Two Factories

CCI Vietnam installed a comprehensive Vulcan system across their facilities to address scale problems without chemicals.

3

Vulcan S250

2 (Factory CCIPY) + 1 (Factory CCI)

3

Vulcan S150

Factory CCI VN

6

Vulcan S25

Factory CCI VN

Total: 12 Vulcan Units | 3 Different Models

Measurable Results

Without Scale Inhibitor Chemicals

CCI Vietnam does not utilise scale inhibitor chemicals. As a result, the chiller must be cleaned on a quarterly basis.

The Test: We installed a Vulcan S150 for one chiller system eight months after that, and compared it to other similar systems.

Result: Extended cleaning interval confirmed

With Scale Inhibitor Chemicals

CCI Vietnam utilises a scale inhibitor chemical. In response, we proceeded with the installation of the Vulcan S250.

The Result: Effectively eliminated the need for scale inhibitor chemicals, while maintaining the use of 50% biocide chemicals.

Comparison: This approach has been compared with another system over a period of 15 months, with similar outcomes observed.

Visual Results: Before & After Vulcan

CCI VIETNAM chiller hard water before

Before Vulcan

Limescale deposits after 3 months without the use of Vulcan

Chiller required cleaning every 3 months

CCI VIETNAM chiller hard water after

After Vulcan

Clean results after 8 months with the use of Vulcan

Chiller cleaning interval extended significantly

Installation Gallery

CCI VIETNAM chiller hard water softener s25

Vulcan S25 installation

CCI VIETNAM chiller hard water softener s150

Vulcan S150 installation

CCI VIETNAM chiller hard water softener s150 isolation

Pipe isolated after S150 installation

CCI VIETNAM chiller hard water softener s150 isolation 2

Pipe isolated after S150 installation

CCI VIETNAM chiller hard water softener s25 side

Vulcan S25 installation

CCI VIETNAM chiller hard water softener s150 isolation2

Vulcan S150 installation

3 → 8+

Chiller cleaning interval (months)

100%

Scale inhibitor chemicals eliminated

12

Vulcan units installed

Vulcan Models Used

Model

Quantity

Max Pipe Diameter

Max Flow Rate

Application

Vulcan S250

3

10 inches

1,540 GPM

Large chiller systems, main cooling

Vulcan S150

3

8 inches

790 GPM

Medium chiller systems, cooling towers

Vulcan S25

6

4 inches

130 GPM

Smaller lines, auxiliary equipment

All models feature zero maintenance and work on all pipe materials.

Chemical-Free Industrial Scale Prevention

CCI Vietnam demonstrates that large-scale industrial facilities can eliminate chemical scale inhibitors with Vulcan. Twelve units across three models extended chiller cleaning intervals from 3 to 8+ months while maintaining performance.

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Vietnamese pharmaceutical with X-Pro 1.

Peñoles Industries

Mexican mining with 70 g/L hardness.

Hyundai Motors

Korean automotive with multiple units.

Eliminate Chemicals in Your Facility

Join global manufacturers like CCI Vietnam in choosing chemical-free, maintenance-free scale prevention with Vulcan.

About the Author

Waslix provides non-chemical, maintenance-free scale prevention using Vulcan technology. This case study documents 12 Vulcan units (3x S250, 3x S150, 6x S25) protecting the CCI Vietnam electrical components factory in Quang Nam, Vietnam.

Project facts

Country
Vietnam
Industry
Manufacturing
Equipment
Chiller, Condenser Line, Cooling Tower, Water Softener
Environment
Industrial
Vulcan models used
Vulcan S150, Vulcan S25, Vulcan S250

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