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German Dairy Farmer Increases Milk Production

After 14 days: Lactating cow milk production improved, piglets reached higher body weights (7kg to 8kg). Scale and biofilms in old pipes dissolved, improving feeding behavior. Cows now produce 0.5L more milk per day. A German dairy farmer's detailed 4-week results with Vulcan.

About Hubertus Fasselt's Farm

Hubertus Fasselt is a dedicated animal farmer in Germany operating a mixed livestock farm with dairy cows, piglets, and fattening pigs. Like many farmers, he faced persistent challenges with water quality—scale buildup in pipes, biofilm contamination, and reduced water intake affecting animal health and productivity.

Before installing Vulcan, Fasselt had to flush his water lines every 4 weeks with air and water just to ensure his cows could get enough water through the pipes. Biofilms caused flank abscesses and ear necrosis. He needed a solution that would address these issues without adding chemicals to his animals' water supply.

0.5L

More Milk Per Cow Daily

1kg

Heavier Piglets in 14 Days

4

Week Pipe Flushing Eliminated

Livestock drinking from clean trough

Installation Details

Location

Farmer: Hubertus Fasselt

Country: Germany

Operation: Dairy cows, piglets, fattening pigs

Vulcan Installation

Model: Vulcan S25 (later upgraded)

Location: Main water pipe

Purpose: Eliminate scale and biofilm in livestock water lines

Scope: Dairy cows, piglets, fattening pigs

Timeline of Results

2-3 Days

"It was remarkable that the lactating cows were permanently drinking from the drinking trough."

14 Days

  • Lactating cow milk production improved

  • Piglets: 7kg → 8kg body weight

  • Scale & biofilms in old pipes dissolved

  • Improved feeding behavior in fattened pigs

4 Weeks

"Cows are producing about 0.5 L more milk per day."

Ongoing

4-week pipe flushing eliminated. Biofilm on steel drinking trough dissolved. Flank abscesses reduced.

"I noticed that the drinking behavior of the animals improved promptly."

2-3 Days After Installation

It was remarkable that the lactating cows were permanently drinking from the drinking trough.

14 Days After Installation

Lactating cow milk production also improved, our piglets had higher body weights (before: 7 kg / now: 8 kg). Furthermore, we observed that scale and biofilms in old pipes for liquid feeding dissolved, leading to an improved feeding behavior of the fattened pigs.

Moreover, we used to have trouble with flank abscesses due to biofilms that were probably caused by bacteria discarding endotoxin. The biofilm on the high-alloyed steel drinking trough has also dissolved. This progressively improved with the use of the mineral descaler.

Before the Vulcan descaler, pipes had to be flushed out every 4 weeks with air and water to make sure the cows could get enough water through the pipes. We have now observed that this is no longer happening.

4 Weeks After Installation

Cows are producing about 0.5 L more milk per day.

Note on Chemical Interference

In February the following year, I occasionally started adding acids in the tubes (it is common practice to use acid products in farms holding pigs and turkeys) and started noticing that the positive effect of the mineral descaler water treatment mostly vanished. Furthermore, new biofilms built up in the pipes, which I could make visible by flushing the pipes. The animals began to show more flank abscesses and ear necrosis again. This improved again after flushing in the beginning of June.

Then, on 19 July, I installed the stronger electronic system. Since then, I have the feeling that the livestock has stabilized and has become more vital.

— Hubertus Fasselt, Animal Farmer, Germany

Benefits for Livestock Farmers

Increased Water Intake

Animals drink more, stay healthier

Higher Milk Production

0.5L more per cow daily

Better Weight Gain

Piglets gained 1kg in 14 days

Biofilm Elimination

Reduced flank abscesses

Technical Specifications: Vulcan S25

Vulcan S25 Specifications

Max Pipe Diameter:

2.5 inches (63 mm)

Max Flow Rate:

125 GPM (28 m³/h)

Power Consumption:

5 - 10 W

Connection:

Non-invasive (wraps around pipe)

Maintenance:

Zero

*Login for pricing and exact specifications.

Proof That Water Quality Directly Impacts Livestock Performance

Hubertus Fasselt's detailed 4-week documentation provides irrefutable evidence: when water lines are clean and biofilm-free, animals drink more, gain weight faster, and produce more milk. When chemicals were reintroduced, the benefits vanished. When a stronger Vulcan system was installed, livestock stabilized and became more vital. The message is clear: clean water matters.

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Improve Your Livestock's Performance

Join farmers like Hubertus Fasselt in choosing Vulcan for chemical-free scale and biofilm prevention.

About the Author

Waslix (Vulcan Mineral Descaler) provides non-chemical, maintenance-free scale prevention using impulse technology. This case study documents the detailed 4-week results of Hubertus Fasselt, a German animal farmer who achieved 0.5L more milk per cow and 1kg heavier piglets after installing Vulcan.

Project facts

Location
Main water pipe
Industry
Agriculture
Equipment
Main Water Line
Environment
Commercial
Vulcan models used
Vulcan S25

Vulcan Descaler

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